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Advancing Thermoplastic Composite Research with Modular Small-Scale Processing

About this event

Thermoplastic composites are rapidly gaining ground across industries demanding lightweight, high-performance materials with recyclability and design flexibility. Yet bridging the gap between early-stage research and scalable production remains a key challenge, where small-scale processing equipment plays a decisive role.

This webinar introduces the Xplore modular composite line system and its capabilities for thermoplastic composite research and development. The coating line, UD tape line, tow impregnation line, and 3D filament line are presented with emphasis on modularity, compact footprint, and the advantages these bring to academic and industrial R&D environments.

The second part of the webinar features Asst. Prof. Dr. Baris Caglar from TU Delft, who will share hands-on experience with the Xplore UD tape line in their laboratory. Drawing on current research trends in UD tape studies and real experimental examples, the presentation will explore how small-scale line performance compares to large industrial systems, and what this means for materials development, process optimization, and academic research workflows.

The webinar will highlight how small-scale modular processing lines can be translated into meaningful composite research outcomes, including UD tapes, long-fiber thermoplastics, fiber reinforced 3D filaments, and continuous fiber-reinforced filaments for additive manufacturing.

Hosted by

  • External speaker
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    Baris Caglar Assistant Professor @ TU Delft

    During his PhD studies at Koç University (Istanbul, Turkey), Baris worked on fluid-structure interaction in composite manufacturing processes. He was also awarded a Swiss Government Excellence Scholarship to work on characterization and manufacturing of self-healing composites at the Polymer and Composite Technology Lab at Swiss Federal Institute of Technology (EPFL, Lausanne, Switzerland). He went on to complete his postdoctoral research at the Laboratory for Processing of Advanced Composites at EPFL between 2017 and 2021. During this time, he worked on projects at multiple length scales ranging from in-situ assessment of flow dynamics in multiscale porous media (fiber to fabric scale) to process development for high volume production of lightweight thermoplastic composites (coupon level) to design optimization of hybrid metal-composite structures (up to component level). As of April 2021, he is an assistant professor at Aerospace Structures and Materials Department at TU Delft.

  • Team member
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    Isabella Germinario Scientific Marketing & Communications @ Nanoscience Instruments
  • External speaker
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    Nursel Karakaya Senior Application Scientist @ Xplore Instruments

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Nanoscience Instruments combines expertise in microscopy and surface science instrumentation with real-world solutions. We partner with innovative instrument manufacturers around the world to help scientists and engineers solve complex problems leading to break-through innovations.